Hisun Hitachi

Company introduction:

Established on January 8, 2003, Hisense Group and Hitachi Air Conditioning jointly invested in Qingdao to establish a large-scale joint venture integrating commercial air conditioning technology development, product manufacturing, market sales and user services. At present, Hitachi Air Conditioning is a large-scale inverter outside Japan. Multi-connected air conditioning system production base and Hisense Group's only commercial air conditioning production base implement a business system of professional technology, professional manufacturing, professional marketing, professional design, professional services, and professional management.

Project background:

• The original work efficiency is low;
• Line warehousing products are determined by forklift workers according to their own experience and manual records, with high error rate and low storage efficiency;
• Product outbound forklift workers need to find the location of the required products, which is extremely inefficient and cannot guarantee first-in, first-out;
• The task allocation of forklift workers is managed manually, and the workload of forklift workers is not quantified;
• Warehouse management in the SAP system is still based on the inventory as a unit division, the location and area by the storekeeper manual management, high error rate, inventory efficiency is low;
• Non-standard products are the same as normal products, and the delivery error rate is high through the identification difference on the product packaging;
• The storage hardware of the whole machine has realized shelf management and automatic palletizing, but there is no cooperation in software implementation, and the hardware input cannot be used efficiently;
• It is impossible to locate and control the problematic products. Once a quality problem occurs, the workload of finding the machine in the warehouse is huge.

Project Objectives:

• The quality inspection action is controlled to the entire life cycle of each machine and the machine in the library, and the quality inspection results strictly restrict business operations;
• Non-standard machines track non-standard attributes throughout the life cycle of the warehouse, warehouse operations strictly match non-standard demand, and sales are arranged according to real-time inventory.
• The system automatically distributes orders to each warehouse to form delivery instructions, the system automatically selects appropriate goods to generate stocking suggestions, scans and delivers according to stocking suggestions, and the background automatically completes SAP posting;
• WMS operation instructions are formed from the borrowing and reservation initiated by OA or SAP. WMS manages the borrowing and reservation of suitable products, and manages the borrowing and return history, including the borrowing period, renewal, lending, and return;
• According to the warehouse scanning storage number, one key to complete the transfer of warehouse;
• The system records the business operation of each employee, and the operation record of each employee can be exported through the system. Similarly, the product also records the operator, which is convenient for tracing the misoperation;
• The system records the storage time;
• From the complete machine production offline or purchase warehousing to the sales warehouse, control the change records of the machine in the warehouse in the whole cycle, including the quality status change, use history, operation history in the warehouse, and transfer history between warehouses.

Project benefits:

• Effect: Quality inspection within 2 hours of warehousing is realized, quality inspection is separated from completion, quality inspection is quickly released from inventory, delivery can be made after sales issue quality inspection, unqualified goods are strictly controlled, sales issue cannot be made, frozen goods can only be reworked, and other operations cannot issue;
• Realize the fine management of non-standard machines, and participate in the control of all aspects of WMS operation in real time with non-standard information;
• Realize the automatic distribution of orders in the sales outbound system, reduce manual intervention, realize strict scanning outbound control, and improve the accuracy of delivery;
• Realize the full-cycle management of borrowing reservations, and realize the dynamic automatic processing of SAP accounts based on the actual borrowing product status;
• Based on the actual scanning and warehousing number, the consistency between completion and physical warehousing is realized, the automatic inspection of material sets is realized, the operation efficiency is improved, the separation of completion and sales is realized, and the completion operation time does not affect the sales out of the warehouse;
• Quantification of employee operations and traceability of employee operations;
• At present, the system can accurately count the storage time in the warehouse, and form a statistical report that can be viewed at any time;
• The system realizes the association with SAP, traceability and sales system, and realizes the system integration.